Experience Explore • Understand how world-class organizations solve common planning problems • Improve productivity through use of better, more timely information • Implement a practical and effective predictive maintenance effort • Improve consistency and reliability of asset information • Achieve more productive turnarounds • Optimize preventive and predictive maintenance strategies Course outline Ø THE NEED FOR MAINTENANCE • Key benefits of maintenance • Standardization of maintenance activities Ø PLANNING FOR PREVENTIVE MAINTENANCE • Centralized & decentralized systems • Preparing monthly, quarterly and annual maintenance plans • Time based maintenance • Condition based maintenance • Working together with production planning Ø PREVENTIVE MAINTENANCE SYSTEM • Importance of proper record keeping • Types of maintenance records • Using maintenance records • Monitoring maintenance records • Record keeping precautions • Case study Ø MAINTENANCE COST CONTROL • What are maintenance costs? • Estimation & control of maintenance budget • Reducing total maintenance costs • Case study Ø SPARE PARTS CONTROL • Purpose • Classification of spare parts • Ordering methods • Establishing reordering points Ø PREDICTIVE MAINTENANCE • The importance of predictive maintenance • Potential failure analysis • Vibration analysis Ø CONTROL OF THE MAINTENANCE PROCESS • KPI's • Reporting